EBSDReader.C

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//* This file is part of the MOOSE framework
//* https://mooseframework.inl.gov
//*
//* All rights reserved, see COPYRIGHT for full restrictions
//* https://github.com/idaholab/moose/blob/master/COPYRIGHT
//*
//* Licensed under LGPL 2.1, please see LICENSE for details
//* https://www.gnu.org/licenses/lgpl-2.1.html
 
#include "EBSDReader.h"
#include "EBSDMesh.h"
#include "MooseMesh.h"
#include "Conversion.h"
#include "NonlinearSystem.h"
 
#include "libmesh/int_range.h"
 
#include <Eigen/Dense>
 
#include <fstream>
 
registerMooseObject("PhaseFieldApp", EBSDReader);
 
InputParameters
EBSDReader::validParams()
{
  InputParameters params = EulerAngleProvider::validParams();
  params.addClassDescription("Load and manage DREAM.3D EBSD data files for running simulations on "
                             "reconstructed microstructures.");
  params.addParam<unsigned int>(
      "custom_columns", 0, "Number of additional custom data columns to read from the EBSD file");
  params.addParam<unsigned int>("bins", 20, "Number of bins to segregate quaternions");
  params.addParam<Real>("L_norm", 1, "Specifies the type of average the user intends to perform");
  params.addParam<std::string>("ebsd_meshgenerator",
                               "Specify the name of the EBSDMeshGenerator. The EBSDReader can "
                               "autodetect this, if only one such MeshGenerator exists.");
  return params;
}
 
EBSDReader::EBSDReader(const InputParameters & params)
  : EulerAngleProvider(params),
    _mesh(_fe_problem.mesh()),
    _nl(_fe_problem.getNonlinearSystemBase(_sys.number())),
    _grain_num(0),
    _custom_columns(getParam<unsigned int>("custom_columns")),
    _time_step(_fe_problem.timeStep()),
    _mesh_dimension(_mesh.dimension()),
    _bins(getParam<unsigned int>("bins")),
    _L_norm(getParam<Real>("L_norm")),
    _nx(0),
    _ny(0),
    _nz(0),
    _dx(0.),
    _dy(0.),
    _dz(0.)
{
  readFile();
  // throws an error for zero bins
  if (_bins == 0)
    mooseError("One cannot have zero bins");
}
 
void
EBSDReader::readFile()
{
  std::string ebsd_filename;
  EBSDMeshGenerator::Geometry geometry;
 
  // Fetch and check mesh or meshgenerators
  EBSDMesh * mesh = dynamic_cast<EBSDMesh *>(&_mesh);
  if (mesh != NULL)
  {
    ebsd_filename = mesh->getEBSDFilename();
    geometry = mesh->getEBSDGeometry();
  }
  else
  {
    std::string ebsd_meshgenerator_name;
    if (isParamValid("ebsd_meshgenerator"))
      ebsd_meshgenerator_name = getParam<std::string>("ebsd_meshgenerator");
    else
    {
      auto meshgenerator_names = _app.getMeshGeneratorNames();
      for (auto & mgn : meshgenerator_names)
      {
        const EBSDMeshGenerator * emg =
            dynamic_cast<const EBSDMeshGenerator *>(&_app.getMeshGenerator(mgn));
        if (emg)
        {
          if (!ebsd_meshgenerator_name.empty())
            mooseError("Found multiple EBSDMeshGenerator objects (",
                       ebsd_meshgenerator_name,
                       " and ",
                       mgn,
                       "). Use the 'ebsd_meshgenerator' parameter to specify which one to use.");
          ebsd_meshgenerator_name = mgn;
        }
      }
 
      if (ebsd_meshgenerator_name.empty())
        mooseError("Failed to autodetect an EBSDMeshGenerator (or a deprecated EBSDMesh object).");
    }
 
    // get the selected or detected mesh generator
    const EBSDMeshGenerator * emg =
        dynamic_cast<const EBSDMeshGenerator *>(&_app.getMeshGenerator(ebsd_meshgenerator_name));
    if (!emg)
      paramError("ebsd_meshgenerator", "No valid EBSDMeshGenerator object found.");
 
    ebsd_filename = emg->getEBSDFilename();
    geometry = emg->getEBSDGeometry();
  }
 
  std::ifstream stream_in(ebsd_filename.c_str());
  if (!stream_in)
    mooseError("Can't open EBSD file: ", ebsd_filename);
 
  // Copy file header data from the EBSDMesh
  _dx = geometry.d[0];
  _nx = geometry.n[0];
  _minx = geometry.min[0];
  _maxx = _minx + _dx * _nx;
 
  _dy = geometry.d[1];
  _ny = geometry.n[1];
  _miny = geometry.min[1];
  _maxy = _miny + _dy * _ny;
 
  _dz = geometry.d[2];
  _nz = geometry.n[2];
  _minz = geometry.min[2];
  _maxz = _minz + _dz * _nz;
 
  // Resize the _data array
  unsigned total_size = geometry.dim < 3 ? _nx * _ny : _nx * _ny * _nz;
  _data.resize(total_size);
 
  std::string line;
  while (std::getline(stream_in, line))
  {
    if (line.find("#") != 0)
    {
      // Temporary variables to read in on each line
      EBSDPointData d;
      Real x, y, z;
 
      std::istringstream iss(line);
      iss >> d._phi1 >> d._Phi >> d._phi2 >> x >> y >> z >> d._feature_id >> d._phase >>
          d._symmetry;
 
      // Transform angles to degrees
      d._phi1 *= 180.0 / libMesh::pi;
      d._Phi *= 180.0 / libMesh::pi;
      d._phi2 *= 180.0 / libMesh::pi;
 
      // Custom columns
      d._custom.resize(_custom_columns);
      for (unsigned int i = 0; i < _custom_columns; ++i)
        if (!(iss >> d._custom[i]))
          mooseError("Unable to read in EBSD custom data column #", i);
 
      if (x < _minx || y < _miny || x > _maxx || y > _maxy ||
          (geometry.dim == 3 && (z < _minz || z > _maxz)))
        mooseError("EBSD Data ouside of the domain declared in the header ([",
                   _minx,
                   ':',
                   _maxx,
                   "], [",
                   _miny,
                   ':',
                   _maxy,
                   "], [",
                   _minz,
                   ':',
                   _maxz,
                   "]) dim=",
                   geometry.dim,
                   "\n",
                   line);
 
      d._p = Point(x, y, z);
 
      // determine number of grains in the dataset
      if (_global_id_map.find(d._feature_id) == _global_id_map.end())
        _global_id_map[d._feature_id] = _grain_num++;
 
      unsigned int global_index = indexFromPoint(Point(x, y, z));
      _data[global_index] = d;
    }
  }
  stream_in.close();
 
  // Resize the variables
  _avg_data.resize(_grain_num);
  _avg_angles.resize(_grain_num);
 
  // clear the averages
  for (const auto i : make_range(_grain_num))
  {
    EBSDAvgData & a = _avg_data[i];
    a._symmetry = a._phase = a._n = 0;
    a._p = 0.0;
    a._custom.assign(_custom_columns, 0.0);
 
    EulerAngles & b = _avg_angles[i];
    b.phi1 = b.Phi = b.phi2 = 0.0;
  }
 
  // Array of vectors to store quaternions of each grain
  std::vector<std::vector<Eigen::Quaternion<Real>>> quat(_grain_num);
 
  // Iterate through data points to store orientation information for each grain
  for (auto & j : _data)
  {
    EBSDAvgData & a = _avg_data[_global_id_map[j._feature_id]];
    EulerAngles angles;
 
    angles.phi1 = j._phi1;
    angles.Phi = j._Phi;
    angles.phi2 = j._phi2;
 
    // convert Euler angles to quaternions
    Eigen::Quaternion<Real> q = angles.toQuaternion();
    quat[_global_id_map[j._feature_id]].push_back(q);
 
    if (a._n == 0)
      a._phase = j._phase;
    else if (a._phase != j._phase)
      mooseError("An EBSD feature needs to have a uniform phase.");
 
    if (a._n == 0)
      a._symmetry = j._symmetry;
    else if (a._symmetry != j._symmetry)
      mooseError("An EBSD feature needs to have a uniform symmetry parameter.");
 
    for (unsigned int i = 0; i < _custom_columns; ++i)
      a._custom[i] += j._custom[i];
 
    // store the feature (or grain) ID
    a._feature_id = j._feature_id;
 
    a._p += j._p;
    a._n++;
  }
 
  for (const auto i : make_range(_grain_num))
  {
    EBSDAvgData & a = _avg_data[i];
    EulerAngles & b = _avg_angles[i];
 
    if (a._n == 0)
      continue;
 
    // creating a map to store the quaternion count for each bin index
    std::map<std::tuple<int, int, int, int>, unsigned int> feature_weights;
 
    // looping through all quaternions of the current grain
    for (const auto & q : quat[i])
    {
      const auto bin = std::make_tuple<int, int, int, int>(std::floor(q.w() * 0.5 * _bins),
                                                           std::floor(q.x() * 0.5 * _bins),
                                                           std::floor(q.y() * 0.5 * _bins),
                                                           std::floor(q.z() * 0.5 * _bins));
      feature_weights[bin]++;
    }
 
    // quaternion average matrix Q*w*Q^T
    typedef Eigen::Matrix<Real, 4, 4> Matrix4x4;
    Matrix4x4 quat_mat = Matrix4x4::Zero();
    typedef Eigen::Matrix<Real, 4, 1> Vector4;
 
    bool data_quality_ok = false;
    Real total_weight = 0.0;
    for (const auto & q : quat[i])
    {
      Vector4 v(q.w(), q.x(), q.y(), q.z());
 
      const auto bin = std::make_tuple<int, int, int, int>(std::floor(q.w() * 0.5 * _bins),
                                                           std::floor(q.x() * 0.5 * _bins),
                                                           std::floor(q.y() * 0.5 * _bins),
                                                           std::floor(q.z() * 0.5 * _bins));
      const auto bin_size = feature_weights[bin];
      const auto weight = std::pow(bin_size, _L_norm);
      total_weight += weight;
 
      quat_mat += v * weight * v.transpose();
 
      if (bin_size * 2 > quat[i].size())
        data_quality_ok = true;
    }
 
    quat_mat *= 1.0 / total_weight;
 
    // throws a warning if EBSD data is not reliable
    if (!data_quality_ok)
      _console << COLOR_YELLOW << "EBSD orientation data may not be reliable for grain " << i
               << '\n'
               << COLOR_DEFAULT << std::flush;
 
    // compute eigenvalues and eigenvectors
    Eigen::EigenSolver<Matrix4x4> EigenSolver(quat_mat);
    Vector4 eigen_values = EigenSolver.eigenvalues().real();
    Matrix4x4 eigen_vectors = EigenSolver.eigenvectors().real();
 
    // Selecting eigenvector corresponding to max eigenvalue to compute average Euler angle
    Vector4::Index max_index = 0;
    eigen_values.maxCoeff(&max_index);
    const auto max_vec = eigen_vectors.col(max_index);
    const Eigen::Quaternion<Real> q(max_vec(0), max_vec(1), max_vec(2), max_vec(3));
    b = EulerAngles(q);
 
    // link the EulerAngles into the EBSDAvgData for access via the functors
    a._angles = &b;
 
    if (a._phase >= _global_id.size())
      _global_id.resize(a._phase + 1);
 
    // The averaged per grain data locally contains the phase id, local id, and
    // original feature id. It is stored contiguously indexed by global id.
    a._local_id = _global_id[a._phase].size();
    _global_id[a._phase].push_back(i);
 
    a._p *= 1.0 / Real(a._n);
 
    for (unsigned int i = 0; i < _custom_columns; ++i)
      a._custom[i] /= Real(a._n);
  }
  // Build maps to indicate the weights with which grain and phase data
  // from the surrounding elements contributes to a node for IC purposes
  buildNodeWeightMaps();
}
 
EBSDReader::~EBSDReader() {}
 
const EBSDReader::EBSDPointData &
EBSDReader::getData(const Point & p) const
{
  return _data[indexFromPoint(p)];
}
 
const EBSDReader::EBSDAvgData &
EBSDReader::getAvgData(unsigned int var) const
{
  return _avg_data[indexFromIndex(var)];
}
 
const EulerAngles &
EBSDReader::getEulerAngles(unsigned int var) const
{
  return _avg_angles[indexFromIndex(var)];
}
 
const EBSDReader::EBSDAvgData &
EBSDReader::getAvgData(unsigned int phase, unsigned int local_id) const
{
  return _avg_data[indexFromIndex(_global_id[phase][local_id])];
}
 
unsigned int
EBSDReader::getGrainNum() const
{
  return _grain_num;
}
 
unsigned int
EBSDReader::getGrainNum(unsigned int phase) const
{
  return _global_id[phase].size();
}
 
unsigned int
EBSDReader::indexFromPoint(const Point & p) const
{
  // Don't assume an ordering on the input data, use the (x, y,
  // z) values of this centroid to determine the index.
  unsigned int x_index, y_index, z_index, global_index;
 
  x_index = (unsigned int)((p(0) - _minx) / _dx);
  y_index = (unsigned int)((p(1) - _miny) / _dy);
  if (p(0) <= _minx || p(0) >= _maxx || p(1) <= _miny || p(1) >= _maxy)
    mooseError("Data points must be on the interior of the mesh elements. In EBSDReader ", name());
 
  if (_mesh_dimension == 3)
  {
    z_index = (unsigned int)((p(2) - _minz) / _dz);
    global_index = z_index * _ny;
    if (p(2) <= _minz || p(2) >= _maxz)
      mooseError("Data points must be on the interior of the mesh elements. In EBSDReader ",
                 name());
  }
  else
    global_index = 0;
 
  // Compute the global index into the _data array.  This stores points
  // in a [z][y][x] ordering.
  global_index = (global_index + y_index) * _nx + x_index;
 
  // Don't access out of range!
  mooseAssert(global_index < _data.size(),
              "global_index " << global_index << " points out of _data range: " << _data.size());
 
  return global_index;
}
 
unsigned int
EBSDReader::indexFromIndex(unsigned int var) const
{
 
  // Transfer the index into the _avg_data array.
  unsigned avg_index = var;
 
  // Don't access out of range!
  if (avg_index >= _avg_data.size())
    mooseError("Error! Index out of range in EBSDReader::indexFromIndex(), index: ",
               avg_index,
               " size: ",
               _avg_data.size());
 
  return avg_index;
}
 
const std::map<dof_id_type, std::vector<Real>> &
EBSDReader::getNodeToGrainWeightMap() const
{
  return _node_to_grain_weight_map;
}
 
const std::map<dof_id_type, std::vector<Real>> &
EBSDReader::getNodeToPhaseWeightMap() const
{
  return _node_to_phase_weight_map;
}
 
unsigned int
EBSDReader::getGlobalID(unsigned int feature_id) const
{
  auto it = _global_id_map.find(feature_id);
  if (it == _global_id_map.end())
    mooseError("Invalid Feature ID");
  return it->second;
}
 
void
EBSDReader::meshChanged()
{
  // maps are only rebuild for use in initial conditions, which happens in time step zero
  if (_time_step == 0)
    buildNodeWeightMaps();
}
 
void
EBSDReader::buildNodeWeightMaps()
{
  // Import nodeToElemMap from MooseMesh for current node
  // This map consists of the node index followed by a vector of element indices that are associated
  // with that node
  const auto & node_to_elem_map = _mesh.nodeToElemMap();
  libMesh::MeshBase & mesh = _mesh.getMesh();
 
  // Loop through each node in mesh and calculate eta values for each grain associated with the node
  for (const auto & node : as_range(mesh.active_nodes_begin(), mesh.active_nodes_end()))
  {
    // Get node_id
    const dof_id_type node_id = node->id();
 
    // Initialize map entries for current node
    _node_to_grain_weight_map[node_id].assign(getGrainNum(), 0.0);
    _node_to_phase_weight_map[node_id].assign(getPhaseNum(), 0.0);
 
    // Loop through element indices associated with the current node and record weighted eta value
    // in new map
    const auto & node_to_elem_pair = node_to_elem_map.find(node_id);
    if (node_to_elem_pair != node_to_elem_map.end())
    {
      unsigned int n_elems =
          node_to_elem_pair->second
              .size(); // n_elems can range from 1 to 4 for 2D and 1 to 8 for 3D problems
 
      for (unsigned int ne = 0; ne < n_elems; ++ne)
      {
        // Current element index
        unsigned int elem_id = (node_to_elem_pair->second)[ne];
 
        // Retrieve EBSD grain number for the current element index
        const Elem * elem = mesh.elem_ptr(elem_id);
        const EBSDReader::EBSDPointData & d = getData(elem->vertex_average());
 
        // get the (global) grain ID for the EBSD feature ID
        const unsigned int global_id = getGlobalID(d._feature_id);
 
        // Calculate eta value and add to map
        _node_to_grain_weight_map[node_id][global_id] += 1.0 / n_elems;
        _node_to_phase_weight_map[node_id][d._phase] += 1.0 / n_elems;
      }
    }
  }
}
 
MooseSharedPointer<EBSDAccessFunctors::EBSDPointDataFunctor>
EBSDReader::getPointDataAccessFunctor(const MooseEnum & field_name) const
{
  EBSDPointDataFunctor * ret_val = NULL;
 
  switch (field_name)
  {
    case 0: // phi1
      ret_val = new EBSDPointDataPhi1();
      break;
    case 1: // phi
      ret_val = new EBSDPointDataPhi();
      break;
    case 2: // phi2
      ret_val = new EBSDPointDataPhi2();
      break;
    case 3: // grain
      ret_val = new EBSDPointDataFeatureID();
      break;
    case 4: // phase
      ret_val = new EBSDPointDataPhase();
      break;
    case 5: // symmetry
      ret_val = new EBSDPointDataSymmetry();
      break;
    default:
    {
      // check for custom columns
      for (const auto i : make_range(_custom_columns))
        if (field_name == "CUSTOM" + Moose::stringify(i))
        {
          ret_val = new EBSDPointDataCustom(i);
          break;
        }
    }
  }
 
  // If ret_val was not set by any of the above cases, throw an error.
  if (!ret_val)
    mooseError("Error:  Please input supported EBSD_param");
 
  // If we made it here, wrap up the the ret_val in a
  // MooseSharedPointer and ship it off.
  return MooseSharedPointer<EBSDPointDataFunctor>(ret_val);
}
 
MooseSharedPointer<EBSDAccessFunctors::EBSDAvgDataFunctor>
EBSDReader::getAvgDataAccessFunctor(const MooseEnum & field_name) const
{
  EBSDAvgDataFunctor * ret_val = NULL;
 
  switch (field_name)
  {
    case 0: // phi1
      ret_val = new EBSDAvgDataPhi1();
      break;
    case 1: // phi
      ret_val = new EBSDAvgDataPhi();
      break;
    case 2: // phi2
      ret_val = new EBSDAvgDataPhi2();
      break;
    case 3: // phase
      ret_val = new EBSDAvgDataPhase();
      break;
    case 4: // symmetry
      ret_val = new EBSDAvgDataSymmetry();
      break;
    case 5: // local_id
      ret_val = new EBSDAvgDataLocalID();
      break;
    case 6: // feature_id
      ret_val = new EBSDAvgDataFeatureID();
      break;
    default:
    {
      // check for custom columns
      for (const auto i : make_range(_custom_columns))
        if (field_name == "CUSTOM" + Moose::stringify(i))
        {
          ret_val = new EBSDAvgDataCustom(i);
          break;
        }
    }
  }
 
  // If ret_val was not set by any of the above cases, throw an error.
  if (!ret_val)
    mooseError("Error:  Please input supported EBSD_param");
 
  // If we made it here, wrap up the the ret_val in a
  // MooseSharedPointer and ship it off.
  return MooseSharedPointer<EBSDAvgDataFunctor>(ret_val);
}